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Category Archives: Lean Manufacturing
How You Change Is The Change
Today the following article was published in Industry Week’s Continuous Improvement Newsletter. Lean Management is not a change methodology; it is a destination, a desired set of practices and culture. How you get there will determine the outcome. There are … Continue reading
Survey Results: Execution and Importance of Lean Culture and Leadership Factors
Eighty-two lean implementers contributed their opinions to this survey. I have processed the data from this survey and written a report, which I hope you will find interesting and useful. You can download a report and analysis of the data and you can download the complete survey results and do your own analysis. I think the data on both importance and execution of lean cultural factors will help you in your efforts to convince your managers about the importance of their leadership behavior to your lean journey. Continue reading
When Small Things Make a Big Difference: Motivation by Tipping the Scales
Even in a lean organization or culture there is a need to provide motivation and correct performance problems. Most behavior in the work setting is a result of the balance of consequences acting on that behavior. A slight shift in the balance of consequences can result in a large change in organization performance. Continue reading
Company Wide Lean Implementation
Many senior executives have struggled and failed to gain the advantage of a multi-site or dispersed organization. Instead of capitalizing on the potential value of multiple sites for learning, it seems that too often the same lessons have to be learned over and over again without any shared learning. This is a failure of senior management. In a lean organization, managing learning and improvement is THE primary function of senior managers in addition to deploying capital. Continue reading
Sustaining Lean – The Power of Beliefs
To address the sustainability of the lean process we are looking at this model that defines the different components of a culture. At the core is the system of beliefs among the members of the organization. On the outside is the external environment with changes in technology, economics and other trends to which every company must adapt. The sustainability of any system is based on both its ability to adapt to a changing environment and its ability to stay on the course of its core values. Continue reading
Publication Announcement: Lean Culture – The Leader’s Guide now available on Amazon
Lean Culture – The Leader’s Guide provides a road map to implementing lean culture within your organization. This guide represents the knowledge gained through thirty-five years of field experience implementing large scale change in the culture of organizations. This guide presents the principles and process of changing organization culture to capitalize on the competitive advantages of lean. Continue reading
Lean Organization & Whole-System Architecture
The word “organization” is related to “organism” and “organic.” Both of these imply something alive, something into which has been breathed the mysterious spirit of life. And what matters if you want to improve performance is not the organization chart, but that spirit of life. If you improve that, then you have really done something useful. The question you should ask yourself is, “Do we have a group in the organization who understand their job as thinking about, planning, designing and implement the ideal future system?” And, “Do they have a model and process for engaging in that analysis and design?” If not, you are lacking an important element of internal competitive strategy. Continue reading
Lean Culture Implementation Flow
While writing or editing my material for Lean Culture – The Leader’s Guide I realized that it would be helpful to have a one page flow diagram of the process of developing lean culture. After sharing this and getting feedback from a couple of clients who are engaged in the effort, this diagram is the result. Continue reading
Lean Culture – The Leader’s Guide
Lean Culture – The Leader’s Guide provides a roadmap to implementing lean culture within your organization. This guide represents the knowledge gained through thirty-five years of field experience implementing large scale change in the culture of organizations. Through this guide you will learn the principles and process of changing organization culture to capitalize on the competitive advantages of lean. Continue reading
Toyota: Did they believe too much in their own reputation?
The Washington Post today reports Toyota’s own explanation of their failure. By their own account, they put growth ahead of quality. They did not have the sense of urgency to respond to customer feedback. Again, nothing in this condemns shop floor practices, the essence of the Toyota Production System, or “lean”, rather it condemns the priority and actions of senior managers. Continue reading
Posted in Corporate Culture, Lean Culture, Lean Manufacturing
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